Turbochef-technologies TurboChef User Manual Page 69
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K6-B (VOLTS MOD OUT) 29 29
P4
P6
J6
J4
IR
CC
40
39
THERMOCOUPLES EC
37
36
38
BMSC (4) (COM RTN) 32
34
33
35
BMSC (3) (ENABLE OUT) 31
K4 (B-) (CONV OUT) 30
C(+)
IR
A(-)
C(+)
CC
40
39
A(-)
C(+)
EC
37
36
38
32
A(-)
34
33
35
31
30
17
1-9
23
26
27
28
K5 (-B) BOTTOM IR OUT
K1-B (MAG FIL OUT)
CT
BMSC 0-10V OUT
BMSC COMM (2)
24
25
20
-24V PS IN
MAG
-24V S&M RTN
-24V P INTER RTN
22
21
J6
19
18
11
14
16
15
+24V PS IN
ASPEN
MAG THERMO SW IN
13
12
VOLT MODUAL IN
8
BMSC SEL
P5
9BMSC (9) (STATUS OK)
SECONDARY (NO) INTER IN
HX STATUS IN 10
5
MONITOR (NO) INTER IN 6
PRIMARY (NO) INTER IN 7
17
23
26
27
28
24
25
20
22
21
19
18
F
11
14
16
15
13
12
8
9
10
5
6
7
2K2-B (MAG OUT)
3
4
1
2
3
4
1
F
FA
FAN
MAG
1
3
4
5
2
5
4
2
3
1
A
B
B
A
B
A
B
A
L
L2
G
EMI
FILTER
INPUT
L
L2
7
1
4
-V
SUPPLY
+V
POWER
24VDC
L
N
K1 FILAMENT
K2 ANODE
K3 MONITOR
K6 VOLTS
6
3
9
8
FAN1 (COOLING)
NO
C
OT2
120°F
1
3
2 VAC IN
I/O COMMON
I/O COM
200-240
STATUS OK
6
4
5
SPD CMD
ENABLE
I/O COMMON
0-10V
3
2
1
2
1
GREEN
4
3
OUT
240 VAC
3 PHASE
BMSC
MTR
BLWR
NO
C
212°F
NO
212°F
C
2
5
6
3
4
1
9
7
MAG THERMO
SWITCHES
MAG
CT
C2
0.91 uF 0.91 uF
(-) D2 (+) (+) D1 (-)
MAG 1 MAG 2
FT 1
FT 2
FA
SPLICE 1
-24V MAG THEMO SW RTN
F1 F2 F3
HV TRANSFORMERS
1-2 = 208VAC
1-3 = 240VAC
T2 T1
TAPS
RD-19
1
2
1
2
1
2
BL100
BR200
BL300
BL110
BL120
BL120
BL130
BL140
BR240
BR210
BR220
BR230
BR240
BR250
BL330
BL335
BR400 BR410
BR400
BR420
BR420
BR430
BL150
BL150
BL155
BL160
BR290
BL150
BR260
BR260
OR270
OR270
BR280
BL155
BR285
OR275
BR280
BL340
OR440
BR450
OR360
BL370
BL355
BL350
M2HV M1HV
M2FC
M1FC
M2CD
M2FA
M1FA
M2F
M1F
VOLTAGE MODULE
BL000
BR000
OR-13
BK-33
OR-13
BK-33
1-3 = 240VAC
1-2 = 208VAC
RD-191 RD-192 RD-193
-24V (VOLT MODULE RTN)
OR-6
3300 WATTS
13.1 OHMS
HX ELEMENT
BOTTOM IR
14.4 OHMS
3000 WATTS
B2
A2
BL500
BL530
B1 A1
K5 K4
HT600
2
22
BL510
12
OR540
32
1
HT520
21
11
31
MANUAL RESET
OT1
-
B
+
RD-19
PIN1
PIN2
PIN3
PIN5
PIN4
PIN6
RD-19
WH-2
WH-1
WH-27
PIN1
PIN3
PIN4
PIN5
PIN2
PIN6
9
7
1
4
3
6
1
7
9
6
3
4
OR-11
BK-23
RD-16
RD-20
RD-24
BK-25
WH-31
BK-32
OR-9
RD-24
RD-25
WH-31
BK-32
OR-9
BK-20
A
-+
WH-301
WH-28
WH-301
WH-28
OR-61
WH-29
WH-2
WH-27
BK-22
BK-21
OR-61
OR-8
OR-7
OR-11
BK-23
QC1 QC2
M3 WHITE
M2 RED
M1 BLACK
SAFETY INTERLOCKS
BK-16
QC3
ABA B A B A
7
4
1
6
3
B
9
5
2
8
RELAY ASSY
PINOUT
BL345
BR500
G
K1
K2
K3
K6
1
4
79
6
33
6
97
4
1
7
4
13
6
9
MAG_FAN_RELAY
NC
24V +
WH-1
B
C
A
NO
J
NOT
USED
M1CD
C1
NC
NO
NC
NO
PRIMARY
INTERLOCK
OR-7
C
NO
NC
OR-8
BK-21
BK-22
SWITCH
MONITOR
C
SECONDARY
INTERLOCK
C
OR-61
OR-6
OR-62
CABLE, SMART CARD
SMART CARD CONNECTOR
RJ11
RJ11
DRAWING OF 40-PIN CONNECTOR
EVENS ODDS
DRAWING OF HV TRANSFORMERS
OR
BL
BR
T2
BL
BR
OR
T1
ALL BLUE WIRES
F3: 20 AMPS CLASS CC
F2: 12 AMPS CLASS CC
F1: 12 AMPS CLASS CC
ALL OTHER WIRES
LINE-OUT VIEW
DRAWING OF 6-PIN
CONNECTOR
1
2
4
5
36
SSR
1. SCHEMATIC SHOWS OVEN WITH DOOR OPEN AND WITHOUT POWER APPLIED
NOTES:
MAG FAN RELAY
K7
FIGURE
41: NGC (Tornado) Schematic
NGC (US) SCHEMATIC
55
- TurboChef Service Manual 1
- For further information call: 2
- +1 214.379.6000 2
- NEVER attempt to 3
- Table of Contents 4
- IMPORTANT SAFETY INSTRUCTIONS 7
- GENERAL SAFETY INFORMATION 7
- REDUCING FIRE RISK 7
- EXCESSIVE MICROWAVE ENERGY 8
- GROUNDING INSTRUCTIONS 8
- POWER CORD REPLACEMENT 8
- 1 year parts and labor 10
- VAC, 60 Hz, 1 phase 10
- 4” (102 mm) adjustable legs 10
- 304 stainless steel line 10
- POWER INPUT 11
- TURBO / +1 214.379.6000 13
- 1 2 3 4 5 14
- Theory of Operation 15
- THEORY OF OPERATION 16
- CONTROL SYSTEM 16
- MICROWAVE SYSTEM 16
- CONVECTION SYSTEM 16
- BOTTOM IR AND CCV 16
- Fault Codes 19
- TO VIEW FAULT CODES 20
- FAULT CODE DEFINITIONS 20
- FAULT CODES 21
- The Control System 22
- CONTROL 23
- TEST MODE 24
- TEST FUNCTION OPTIONS 25
- W) status indicator is not 26
- DIAGNOSTIC MODE 26
- (CCSP) 26
- THE CONTROL SYSTEM 27
- FIGURE 15: Done Screen 28
- CONTROL SYSTEM PANEL PARTS 30
- ISSUE RESOLUTION 31
- 800.90TURBO 33
- The Microwave System 34
- MONITOR CIRCUIT DESCRIPTION 35
- MICROWAVE SYSTEM PARTS 36
- THE MICROWAVE SYSTEM 37
- MICROWAVE SYSTEM COMPONENTS 38
- WAVE GUIDE COVER REPLACEMENT 39
- WAVE GUIDE REPLACEMENT 40
- REPLACEMENT 40
- FIGURE 24: High Voltage Diode 42
- FIGURE 25: Magnetron 42
- The Oven Door 47
- OVEN DOOR PARTS 48
- ADJUSTING THE OVEN DOOR 49
- ADJUSTMENTS AND PARTS 50
- MONITOR SAFETY SWITCH PARTS 51
- = 0.020” 51
- Old Switch Setup 52
- New Switch Setup 53
- FIGURE 35: Oven Door Assembly 55
- PART TORQUE 56
- SCREW TORQUE CHART 56
- The Convection Circuit 58
- CONVECTION CIRCUIT COMPONENTS 59
- THE CONVECTION CIRCUIT 60
- IR Element and Catalytic 63
- Converter 63
- COMPONENTS 64
- Schematics and Schematic 66
- Components 66
- SCHEMATIC PARTS 67
- TEST POINT LOCATIONS 67
- I/O BOARD SCHEMATIC 68
- 41: NGC (Tornado) Schematic 69
- NGC (UK) SCHEMATIC 70
- 43: NGCEW (Tornado) Schematic 71
- 44: NGCED (Tornado) Schematic 72
- NGC (BRAZIL) SCHEMATIC 73
- Service Parts and 74
- Illustrations 74
- FILAMENT AND 79
- HIGH VOLTAGE 79
- TERMINALS 79
- APPLY HI-TEMP 81
- GREASE TO AREA 81
- FIGURE 35: OVEN DOOR ASSEMBLY 83
- TURBO or +1 214-379-6000 85
- Comprehensive Part List 89
- ITEM DESCRIPTION 90
- +1 214-379-6000 94
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