Turbochef-technologies TurboChef User Manual Page 53
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ADJUSTING THE PRIMARY INTERLOCK SWITCH -
NEW SWITCH SETUP
The new switch assembly is identifiable by the pri-
mary switch being located on the left side of the
oven. Also, the serial number of the oven will fol-
low the formatting below (X = variable digit/letter):
NGCD(5 thru 9)XXXX (North America)
NGCXXD(5 thru 9)XXXX (International)
1. When the oven completes
BURN IN (if
required, see page 38), closely examine the latch
toggle position using the door switch gauge
(Item 75).
2. If the toggle is past the top of the window, you
must correct the toggle's position by installing
an 0.030” Shim (Item 76). See Figure 32.
3. Verify position of toggle by opening and closing
the oven door.
4. With the toggle correctly adjusted and the door
closed, adjust the primary switch by loosening
the two #4-40 screws and #8-32 screw.
5. Using a 0.030” (0.762 mm) spacer as a template
(included with Item 74), adjust switch lever
position to a maximum allowable distance of
0.030” (0.762 mm).
6. Open and close the door several times to verify
the switch gap.
PRIMARY SWITCH ADJUSTMENT AND PARTS
Figure 32
70. 102809 Screw, #8-32 x 3/8” 100Þ CSK
71. 102921 Screw, #8-32 x 3/8”
72. 101555 Screw, #4-40 x 3/4”
73. 102012 Interlock Switch
74. NGC-3033 Assy, Door Switch*
75. Adjustment Tools (included with Item 74)
NGC-1215 Door Switch Gauge
NGC-1340 Shim Tool, 0.060”
NGC-1344 Shim Tool, 0.030”
76. NGC-1169-1 Shim, 0.030”
NGC-1169-2 Shim, 0.045”
*Refer to FSB-10057 (included with Item 74) for
instructions on converting NGC-3033 kit into the
new switch assembly.
Assembly Notes
1. Tip of toggle must be within window notch.
Optimal is centered or below centered when the
oven is hot.
2. Tip of toggle adjustment notch. Toggle must be
within notch when oven is hot.
3. If toggle “hangs” in position as shown, decrease
number of shims.
75
2
1
71
72
73
74
APPLY HI-TEMP
GREASE TO AREA
70
FIGURE 32: Primary Switch Adjustment and Parts -
New Switch Setup
76
3
THE OVEN DOOR
42
- TurboChef Service Manual 1
- For further information call: 2
- +1 214.379.6000 2
- NEVER attempt to 3
- Table of Contents 4
- IMPORTANT SAFETY INSTRUCTIONS 7
- GENERAL SAFETY INFORMATION 7
- REDUCING FIRE RISK 7
- EXCESSIVE MICROWAVE ENERGY 8
- GROUNDING INSTRUCTIONS 8
- POWER CORD REPLACEMENT 8
- 1 year parts and labor 10
- VAC, 60 Hz, 1 phase 10
- 4” (102 mm) adjustable legs 10
- 304 stainless steel line 10
- POWER INPUT 11
- TURBO / +1 214.379.6000 13
- 1 2 3 4 5 14
- Theory of Operation 15
- THEORY OF OPERATION 16
- CONTROL SYSTEM 16
- MICROWAVE SYSTEM 16
- CONVECTION SYSTEM 16
- BOTTOM IR AND CCV 16
- Fault Codes 19
- TO VIEW FAULT CODES 20
- FAULT CODE DEFINITIONS 20
- FAULT CODES 21
- The Control System 22
- CONTROL 23
- TEST MODE 24
- TEST FUNCTION OPTIONS 25
- W) status indicator is not 26
- DIAGNOSTIC MODE 26
- (CCSP) 26
- THE CONTROL SYSTEM 27
- FIGURE 15: Done Screen 28
- CONTROL SYSTEM PANEL PARTS 30
- ISSUE RESOLUTION 31
- 800.90TURBO 33
- The Microwave System 34
- MONITOR CIRCUIT DESCRIPTION 35
- MICROWAVE SYSTEM PARTS 36
- THE MICROWAVE SYSTEM 37
- MICROWAVE SYSTEM COMPONENTS 38
- WAVE GUIDE COVER REPLACEMENT 39
- WAVE GUIDE REPLACEMENT 40
- REPLACEMENT 40
- FIGURE 24: High Voltage Diode 42
- FIGURE 25: Magnetron 42
- The Oven Door 47
- OVEN DOOR PARTS 48
- ADJUSTING THE OVEN DOOR 49
- ADJUSTMENTS AND PARTS 50
- MONITOR SAFETY SWITCH PARTS 51
- = 0.020” 51
- Old Switch Setup 52
- New Switch Setup 53
- FIGURE 35: Oven Door Assembly 55
- PART TORQUE 56
- SCREW TORQUE CHART 56
- The Convection Circuit 58
- CONVECTION CIRCUIT COMPONENTS 59
- THE CONVECTION CIRCUIT 60
- IR Element and Catalytic 63
- Converter 63
- COMPONENTS 64
- Schematics and Schematic 66
- Components 66
- SCHEMATIC PARTS 67
- TEST POINT LOCATIONS 67
- I/O BOARD SCHEMATIC 68
- 41: NGC (Tornado) Schematic 69
- NGC (UK) SCHEMATIC 70
- 43: NGCEW (Tornado) Schematic 71
- 44: NGCED (Tornado) Schematic 72
- NGC (BRAZIL) SCHEMATIC 73
- Service Parts and 74
- Illustrations 74
- FILAMENT AND 79
- HIGH VOLTAGE 79
- TERMINALS 79
- APPLY HI-TEMP 81
- GREASE TO AREA 81
- FIGURE 35: OVEN DOOR ASSEMBLY 83
- TURBO or +1 214-379-6000 85
- Comprehensive Part List 89
- ITEM DESCRIPTION 90
- +1 214-379-6000 94
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