Turbochef-technologies TurboChef User Manual Page 71
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K7 MAG FAN RELAY 29 29
P4
P6
J6
J4
IR
CC
40
39
THERMOCOUPLES
EC
37
36
38
BMSC (4) (COM RTN) 32
34
33
35
BMSC (3) (ENABLE OUT) 31
K4 (B-) (CONV OUT) 30
C(+)
IR
A(-)
C(+)
CC
40
39
A(-)
C(+)
EC
37
36
38
32
A(-)
34
33
35
31
30
17
1-9
23
26
27
28
K5 (-B) BOTTOM IR OUT
K1-B (MAG FIL OUT)
CT
BMSC 0-10V OUT
BMSC COMM (2)
24
25
20
-24V PS IN
MAG
-24V S&M RTN
-24V P INTER RTN
22
21
J6
19
18
11
14
16
15
+24V PS IN
ASPEN
M AG T H ER MO SW IN
13
12
VOLT MODUAL IN
8
BMSC SEL
P5
9BMSC (9) (STATUS OK)
SECONDARY (NO) INTER IN
HX ST AT US IN 10
5
MONITOR (NO) INTER IN 6
PRIMARY (NO) INTER IN 7
17
23
26
27
28
24
25
20
22
21
19
18
F
11
14
16
15
13
12
8
9
10
5
6
7
2K2-B (MAG OUT)
3
4
1
2
3
4
1
FFA
FAN
MAG
1
3
4
2
4
3
2
1
A
B
BA
B
A
EMI FILTER
3-PHASE 5 WIRE WYE
-V
SUPPLY
+V POWER
24VDC
L
N
K1 FILAMENT
K2 ANODE
K3 MONITOR
EC FAN
NO
C
OT2
120°F
1
3
2
VAC IN
I/O COMMON
I/O COM
200-240
STATUS OK
6
4
5
S PD CMD
ENABLE
I/O COMMON
0-10V
3
2
1
2
1
M1 BLK
4
3
OUT
240 VAC
3 PHASE
BMSC
MTR
BLWR
6
3
4
1
9
7
MAG
CT
1.15 uF
(-) (+) (+) (-)
FT 1
FT 2
FA
OR-62
SPLICE 1
-24 V MAG TH EMO SW RTN
F1 F2 F3
HV TRANSFORMERS
1-2 = 230VAC
T2
T1
TAPS
RD-19
1
2
1
2
1
BLK 15
BLK 22
BL 35
BLK 19
BLK 39
M2HV M1HV
M2FC
M1FC
M1CD
M2CD
M2FA
M1FA
M2F
M1F
1-2 = 230VAC
RD-191 RD-192
-24V (VOLT MODULE RTN)
OR-6
3300 WATTS
13.1 OHMS
HX ELEMENT
BOTTOM IR
14.4 OHMS
3000 WATTS
B2
A2
BR 27
B1 A1
K5 K4
2
22
BR 30
12
RED 29
32
1
HT 38
21
11
31
MANUAL RESET
OT1
-
B
+
RD-19
PIN1
PIN2
PIN3
PIN5
PIN4
PIN6
RD-19
WH-2
WH-27
PIN1
PIN3
PIN4
PIN5
PIN2
PIN6
9
7
1
4
3
6
1
7
9
6
3
4
OR-11
BK-23
RD-16
RD-16
RD-24
BK-25
WH-31
BK-32
OR-9
RD-24
RD-25
WH-31
BK-32
OR-9
BK-20
A
-+
W H - 301
WH-28
WH-301
WH-28
OR-61
WH-2
WH-27
BK-22
BK-21
OR-61
OR-8
OR-7
M2 RED
M3 WHITE
OR-6
OR-10
GREEN
BK-20
QC3
1
4
7
AB
9
6
3
A
7
4
1
6
3
B
9
A
7
4
1
6
3
B
9
RELAY ASSY
PINOUT
BLK 20
G
K1
K2
K3
L1 L3 NL2
N
L1 L2
L3
BL 36
BL 37
BL 33 BL 34
BLK 40
RED 7
BL 9
RED 2
RED 1
BL 8
RED 3
BL 10
BLK 23
BL 26
BL 11
RED 4
BL 20
RED 24
RED 28
HT 43
BLK 25
BL 42
BL 16
BLK
BLK
BRN
BLU
380-415, 3Ø
5 WIRE INPUT
GRN
N
L3
L2
L1
L1
L2
DIAGRAM
LOAD
N
AUX CT
IR ELE
MAG CT
HX CT
L3
D2 D1
1.13 uF
1.15 uF
1.13 uF
C2 C1
MAG 1 MAG 2
2
BL 14
RED 5
D O NOT USE
BL 15
RED 6
WH-29
C
PRIMARY
SECONDARY
BK-22
OR-7
BK-21
INTERLOCK
NC
C
NO
OR-6
OR-8
OR-61
C
INTERLOCK
OR-62
NO
NO
NC
SAFETY INTERLOCKS - NEW SETUP
MONITOR
SWITCH
NC
CABLE, SMART CARD
SMART CARD CONNECTOR
RJ11
RJ11
SSR
DRAWING OF 40-PIN CONNECTOR
ODDSEVENS
F2: 12 AMPS CLASS CC
F1: 12 AMPS CLASS CC
F3: 20 AMPS CLASS CC
14
3
25
6
CONNECTOR
DRAWING OF 6-PIN
1. SC H EM AT IC SHOW S OVEN WIT H DOOR OPEN AND WITHOUT POWER APPLIED
NOTES:
K7
PRIMARY
SAFETY INTERLOCKS - OLD SETUP
BK-21
SECONDARY
NO
NC
C
SWITCH
NO
MONITOR
BK-21
OR-8
OR-7
NC
C
NO
BK-22
NC
C
OR-61
WH-29
24V +
A
B
QC1
OR-11
BK-23
QC2
NO
NC
MAG THERMO
SWITCHES
C
212°F
NC
C
212°F
NO
FIGURE
43: NGCEW (Tornado) Schematic
NGC (EW) SCHEMATIC
59
- TurboChef Service Manual 1
- For further information call: 2
- +1 214.379.6000 2
- NEVER attempt to 3
- Table of Contents 4
- IMPORTANT SAFETY INSTRUCTIONS 7
- GENERAL SAFETY INFORMATION 7
- REDUCING FIRE RISK 7
- EXCESSIVE MICROWAVE ENERGY 8
- GROUNDING INSTRUCTIONS 8
- POWER CORD REPLACEMENT 8
- 1 year parts and labor 10
- VAC, 60 Hz, 1 phase 10
- 4” (102 mm) adjustable legs 10
- 304 stainless steel line 10
- POWER INPUT 11
- TURBO / +1 214.379.6000 13
- 1 2 3 4 5 14
- Theory of Operation 15
- THEORY OF OPERATION 16
- CONTROL SYSTEM 16
- MICROWAVE SYSTEM 16
- CONVECTION SYSTEM 16
- BOTTOM IR AND CCV 16
- Fault Codes 19
- TO VIEW FAULT CODES 20
- FAULT CODE DEFINITIONS 20
- FAULT CODES 21
- The Control System 22
- CONTROL 23
- TEST MODE 24
- TEST FUNCTION OPTIONS 25
- W) status indicator is not 26
- DIAGNOSTIC MODE 26
- (CCSP) 26
- THE CONTROL SYSTEM 27
- FIGURE 15: Done Screen 28
- CONTROL SYSTEM PANEL PARTS 30
- ISSUE RESOLUTION 31
- 800.90TURBO 33
- The Microwave System 34
- MONITOR CIRCUIT DESCRIPTION 35
- MICROWAVE SYSTEM PARTS 36
- THE MICROWAVE SYSTEM 37
- MICROWAVE SYSTEM COMPONENTS 38
- WAVE GUIDE COVER REPLACEMENT 39
- WAVE GUIDE REPLACEMENT 40
- REPLACEMENT 40
- FIGURE 24: High Voltage Diode 42
- FIGURE 25: Magnetron 42
- The Oven Door 47
- OVEN DOOR PARTS 48
- ADJUSTING THE OVEN DOOR 49
- ADJUSTMENTS AND PARTS 50
- MONITOR SAFETY SWITCH PARTS 51
- = 0.020” 51
- Old Switch Setup 52
- New Switch Setup 53
- FIGURE 35: Oven Door Assembly 55
- PART TORQUE 56
- SCREW TORQUE CHART 56
- The Convection Circuit 58
- CONVECTION CIRCUIT COMPONENTS 59
- THE CONVECTION CIRCUIT 60
- IR Element and Catalytic 63
- Converter 63
- COMPONENTS 64
- Schematics and Schematic 66
- Components 66
- SCHEMATIC PARTS 67
- TEST POINT LOCATIONS 67
- I/O BOARD SCHEMATIC 68
- 41: NGC (Tornado) Schematic 69
- NGC (UK) SCHEMATIC 70
- 43: NGCEW (Tornado) Schematic 71
- 44: NGCED (Tornado) Schematic 72
- NGC (BRAZIL) SCHEMATIC 73
- Service Parts and 74
- Illustrations 74
- FILAMENT AND 79
- HIGH VOLTAGE 79
- TERMINALS 79
- APPLY HI-TEMP 81
- GREASE TO AREA 81
- FIGURE 35: OVEN DOOR ASSEMBLY 83
- TURBO or +1 214-379-6000 85
- Comprehensive Part List 89
- ITEM DESCRIPTION 90
- +1 214-379-6000 94
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