Turbochef-technologies TurboChef User Manual Page 70
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D2 D1
MAG 1 MAG 2
FT2
FT1
BL 14
BL 15
RED 6
RED 5
D O NOT USE
WH-29
NC
C
C
OR-62
SAFETY INTERLOCKS - NEW SETUP
NC
INTERLOCK
PRIMARY
MONITOR
SWITCH
C
NC
NO
SECONDARY
BK-22
BK-21
NO
OR-7
OR-8
OR-61
INTERLOCK
NO
OR-6
CABLE, SMART CARD
SMART CARD CONNECTOR
RJ11
RJ11
F3: 20 AMPS CLASS CC
F1: 12 AMPS CLASS CC
F2: 12 AMPS CLASS CC
SSR
14
CONNECTOR
DRAWING OF 6-PIN
3
25
6
DRAWING OF 40-PIN CONNECTOR
ODDSEVENS
1. SCHEMATIC SHOWS OVEN WITH DOOR OPEN AND WITHOUT POWER APPLIED
NOTES:
K7
PRIMARY
SAFETY INTERLOCKS - OLD SETUP
BK-21
SECONDARY
NO
NC
C
SWITCH
NO
MONITOR
BK-21
OR-8
OR-7
NC
C
NO
BK-22
NC
C
OR-61
WH-29
24V +
MAG_F AN_RELAY
NO
NC
C
A
B
QC1
OR-11
BK-23
QC2
NO
NC
MAG THERMO
SWITCHES
C
212°F
NC
C
212°F
NO
K7 MAG FAN RELAY 29 29
P4
P6
J6
J4
IR
CC
40
39
THERMOCOUPLES EC
37
36
38
BMSC (4) (COM RTN) 32
34
33
35
B MS C (3) (E NA BLE OUT) 31
K4 (B-) (CONV OUT) 30
C(+)
IR
A(-)
C(+)
CC
40
39
A(-)
C(+)
EC
37
36
38
32
A(-)
34
33
35
31
30
17
1-9
23
26
27
28K5 (-B) BOTTOM IR OUT
K1-B (MAG FIL OUT)
CT
BMSC 0-10V OUT
B MS C CO MM (2)
24
25
20
-24V PS IN
MAG
-24V S&M RTN
-24V P INTE R RTN
22
21
J6
19
18
11
14
16
15
+24V PS IN
ASPEN
MAG THERMO SW IN
13
12
VOLT MODUAL IN
8
BMSC SEL
P5
9B MS C (9) (S TA TUS OK)
SECONDARY (NO) INTER IN
HX STATUS IN 10
5
MONITOR (NO) INTER IN 6
PRIMARY (NO) INTER IN 7
17
23
26
27
28
24
25
20
22
21
19
18
F
11
14
16
15
13
12
8
9
10
5
6
7
2K2-B (MAG OUT)
3
4
1
2
3
4
1
F
FA
FAN
MAG
1
3
4
2
4
3
2
1
A
B
BA
B
A
EMI
FILTER 1-P HASE
-V
SUPPLY
+V
POWER
24VDC
L
N
K1 FILAMENT
K2 ANODE
K3 MONITOR
EC FAN
NO
C
OT2
120°F
1
3
2
VAC IN
I/O C OMMON
I/O COM
200-240
STATUS OK
6
4
5
SPD CMD
ENABLE
I/O C OMMON
0-10V
3
2
1
2
1
M1 BLK
4
3
OUT
240 VAC
3 PHASE
BMSC
MTR
BLWR
4
2
3
1
6
5
MAG
CT
1.13 uF
(-) (+) (+) (-)
FA
OR-62
SPLICE 1
-24V MAG THEMO SW RTN
F1
F2 F3
HV TRANSFORMERS
1-2 = 230VAC
T2
T1
TAPS
RD-19
1
2
1
2
1
2
BLK 15
BLK 22
BL 35
BLK 19
BLK 39
M2HV M1HV
M2FC
M1FC
M1CD
M2CD
M2FA
M1FA
M2F
M1F
1-2 = 230VAC
RD-191 RD-192
-24V (VOLT MODULE RTN)
OR-6
3300 WATTS
13.1 OHMS
HX ELEMENT
BOTTOM IR
14.4 OHMS
3000 WATTS
B2
A2
BR 27
B1 A1
K5 K4
2
22
BR 30
12
RED 29
32
1
HT 38
21
11
31
MANUAL RESET
OT1
-
B
+
RD-19
PIN1
PIN2
PIN3
PIN5
PIN4
PIN6
RD-19
WH-2
WH-27
PIN1
PIN3
PIN4
PIN5
PIN2
PIN6
6
5
1
3
2
4
1
5
6
4
2
3
OR-11
BK-23
RD-16
RD-16
RD-24
BK-25
WH-31
BK-32
OR-9
RD-24
RD-25
WH-31
BK-32
OR-9
BK-20
A
-+
WH-301
WH-28
WH-301
WH-28
OR-61
WH-2
WH-27
BK-22
BK-21
OR-61
OR-8
OR-7
M2 RED
M3 WHITE
OR-6
OR-10
GREEN
BK-20
QC3
1
3
5
AB
6
4
2
A
5
3
1
4
2
B
6
A
5
3
1
4
2
B
6
RELAY ASSY
PINOUT
BLK 20
G
K1
K2
K3
L1 N
L1 N
BL 36
BL 37
BL 33 BL 34
BLK 40
RED 7
BL 9
RED 2
RED 1
BL 8
RED 3
BL 10
BLK 23
BL 26
BL 11
RED 4
BL 20
RED 24
RED 28
HT 43
BLK 25
BL 42
BL 16
BROWN
BLUE
230VAC, 1Ø
3 WIRE INPUT
GRN/YEL
L1N
40VSK6
MAG CT
IR ELE
AUX CT
HX CT
L1 N
LOAD DIAGRAM
C2 C1
1.15 uF
1.13 uF
1.15 uF
FIGURE
42: NGCUK (Tornado) Schematic
NGC (UK) SCHEMATIC
57
- TurboChef Service Manual 1
- For further information call: 2
- +1 214.379.6000 2
- NEVER attempt to 3
- Table of Contents 4
- IMPORTANT SAFETY INSTRUCTIONS 7
- GENERAL SAFETY INFORMATION 7
- REDUCING FIRE RISK 7
- EXCESSIVE MICROWAVE ENERGY 8
- GROUNDING INSTRUCTIONS 8
- POWER CORD REPLACEMENT 8
- 1 year parts and labor 10
- VAC, 60 Hz, 1 phase 10
- 4” (102 mm) adjustable legs 10
- 304 stainless steel line 10
- POWER INPUT 11
- TURBO / +1 214.379.6000 13
- 1 2 3 4 5 14
- Theory of Operation 15
- THEORY OF OPERATION 16
- CONTROL SYSTEM 16
- MICROWAVE SYSTEM 16
- CONVECTION SYSTEM 16
- BOTTOM IR AND CCV 16
- Fault Codes 19
- TO VIEW FAULT CODES 20
- FAULT CODE DEFINITIONS 20
- FAULT CODES 21
- The Control System 22
- CONTROL 23
- TEST MODE 24
- TEST FUNCTION OPTIONS 25
- W) status indicator is not 26
- DIAGNOSTIC MODE 26
- (CCSP) 26
- THE CONTROL SYSTEM 27
- FIGURE 15: Done Screen 28
- CONTROL SYSTEM PANEL PARTS 30
- ISSUE RESOLUTION 31
- 800.90TURBO 33
- The Microwave System 34
- MONITOR CIRCUIT DESCRIPTION 35
- MICROWAVE SYSTEM PARTS 36
- THE MICROWAVE SYSTEM 37
- MICROWAVE SYSTEM COMPONENTS 38
- WAVE GUIDE COVER REPLACEMENT 39
- WAVE GUIDE REPLACEMENT 40
- REPLACEMENT 40
- FIGURE 24: High Voltage Diode 42
- FIGURE 25: Magnetron 42
- The Oven Door 47
- OVEN DOOR PARTS 48
- ADJUSTING THE OVEN DOOR 49
- ADJUSTMENTS AND PARTS 50
- MONITOR SAFETY SWITCH PARTS 51
- = 0.020” 51
- Old Switch Setup 52
- New Switch Setup 53
- FIGURE 35: Oven Door Assembly 55
- PART TORQUE 56
- SCREW TORQUE CHART 56
- The Convection Circuit 58
- CONVECTION CIRCUIT COMPONENTS 59
- THE CONVECTION CIRCUIT 60
- IR Element and Catalytic 63
- Converter 63
- COMPONENTS 64
- Schematics and Schematic 66
- Components 66
- SCHEMATIC PARTS 67
- TEST POINT LOCATIONS 67
- I/O BOARD SCHEMATIC 68
- 41: NGC (Tornado) Schematic 69
- NGC (UK) SCHEMATIC 70
- 43: NGCEW (Tornado) Schematic 71
- 44: NGCED (Tornado) Schematic 72
- NGC (BRAZIL) SCHEMATIC 73
- Service Parts and 74
- Illustrations 74
- FILAMENT AND 79
- HIGH VOLTAGE 79
- TERMINALS 79
- APPLY HI-TEMP 81
- GREASE TO AREA 81
- FIGURE 35: OVEN DOOR ASSEMBLY 83
- TURBO or +1 214-379-6000 85
- Comprehensive Part List 89
- ITEM DESCRIPTION 90
- +1 214-379-6000 94
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